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- It will be understood that, in operation as a miter saw, the upper table 10 will be raised to the vertical position of FIG. 2 , and held there by tightening of the knobs 58 to secure the rear pivots 54. Also, the front support posts 60 are pivoted outwards to lie horizontally, so as not to interfere with miter saw operations. The top portion 40 b of the saw guard is put in place, and the plate 86 is pivoted to release recess 86 a from the shaft 83. The saw can then be used as a conventional miter saw, the motor being controlled by switch 34. - Source: Internet
- Contractors doing construction or renovation work, such as installing kitchen cabinets, usually need both a miter saw for making accurate angled cuts across workpieces, and a table saw for performing straight cuts along large workpieces. Two saws clutter up the workplace, especially if it is confined. Also, it is a nuisance to transport two saws from site to site. Furthermore, professional quality saws are quite expensive. It is therefore desirable to have a saw which can perform both functions. - Source: Internet
- At the rear corners of the base frame are provided pivot brackets 50, each bracket being formed by a pair of upstanding lugs 52 fixed to the rear of an elongate base plate 53 which extends forwardly under the feet 12 b of the base frame and is attached thereto. Each pair of lugs supports a horizontal pivot 54 which mounts a back support post 56 fixed to a rear corner of the upper saw table 10. The rear sides of the support posts 56 are provided with rearwardly protruding legs 57 by which the table 10 is supported, by the contact of legs 57 with a support surface, when the upper saw table 10 is in the vertical position shown in FIG. 2 . In addition, each pivot 54 has a screw threaded portion and a knurled knob 58 for locking the leg 56 relative to the bracket 50. - Source: Internet
- In the Zachara design, the saw is belt-driven by a motor which is behind the swivel axis of the saw arm, while the back guides against which workpieces are held for miter cutting are well in front of the swivel axis. With this design it would seem that the miter angles which could be cut would be rather restricted. A further disadvantage is that, because the saw is intended to be used in so many different ways, including use as what amounts to a radial arm saw, it is very complicated and would not be particularly portable. Consequently, it would be of little or no use to a contractor who wished to use a single miter/table saw to do construction or renovation work at a customer’s premises. - Source: Internet
- The “flip-over” design has some drawbacks. Firstly, the base frame has to be fairly large to provide space which allows the table and motor-saw blade combination to flip over through 180°, so such designs tend to be somewhat cumbersome. Also, the motor-saw blade combination is heavy, so the pivot mechanism must be robust and the user may find it awkward to switch from one mode to the other. - Source: Internet
- The rear of the turntable 14 carries a rear mounting pedestal 22, best seen in FIG. 2 , and the upper end of this pedestal has a horizontal pivot 24 carrying an arm 26 which supports a circular saw assembly including a saw blade 28 and an electric drive motor 30 that drives the blade through a gear train. The arm 26 is urged upwardly by spring means (not shown), and is manipulated by a handle 32 at the front end of the arm, this handle having an on/off switch 34 ( FIG. 2 ) on its underside for use when the saw is in the miter cutting mode. - Source: Internet
- Embodiments of the invention can also be considered, and sold, as a kit of parts for transforming a miter saw of the type described into a convertible miter/table saw. The kit of parts would include the upper table top assembly comprising the pivot brackets 50 held by base plates 53, the latter being suitable for fixing under the feet of the base frame 12 of the miter saw, and the rear legs 56 and upper table 10, with parts carried thereby. The kit would also include the brackets 62 for attachment to the front of the base frame, with the pivotally attached posts 60. Also, the kit would include the two-part blade guard 40, and the components of the blade height adjustment mechanism 80. - Source: Internet
- For use as a table saw, upper guard portion 40 b is removed, the turntable is adjusted by handle 20 so that the saw blade 28 is aligned with the saw slot 70 in the upper saw table 10, the plate 86 is engaged with the recess 83 a in shaft 83, and the knob 84 adjusted to the required height for the saw blade. The posts 60 are swung into the vertical position, and the upper table is lowered into the horizontal position of FIGS. 1 , 3, 4, and 5. The saw is then used as a table saw, under the control of buttons 76. - Source: Internet
- Some known miter saws have a gearbox between the saw blade and the motor drive shaft and the saw blade is offset downwardly relative to the motor drive shaft by as much as 1.5 inches. While this may be acceptable for a miter saw which has no other function, it is preferable for embodiments of the present invention to have the saw blade 28 and motor drive shaft either coaxial, as in the above-described preferred embodiment, or offset (say by way of a gearbox) so that the axis of the saw blade 28 is offset upwards relative to the axis of the drive shaft of motor 30. Either of the latter two arrangements may allow the saw blade to protrude as much as 2.5 inches above the upper table 10, especially if a 12 inch diameter saw blade is used, and thus enable thicker lumber to be sawn. - Source: Internet
- The items so far described are conventional for miter saws, and similar parts are shown for example in the Makita Corporation ‘700 patent referred to above. As is also usual for miter saws, the upper portion of blade 28 is covered by a guard 40. Here, however, the guard is modified by having a fixed lower portion 40 a which covers a lower front part of the blade at all times, but leaves uncovered an upper part, perhaps ⅓ or ¼, of the blade 28. The upper blade part may be covered by a removable upper guard portion 40 b, shown in FIG. 2 , having guide plates 42 extending into the top cavity of the portion 40 a and also having spring clips 44 extending from its lower sides, by which it can be removably attached to the lower portion 40 a when the saw is used in the miter saw mode. - Source: Internet
- The upper saw table 10 has a fore-and-aft extending upper saw slot 70 which can receive an upper part of saw blade 28 when the saw arm 26 is in a generally horizontal position and aligned with the slot 70, when the upper guard portion 40 b has been removed, and when the table 10 is in the lowered position. The saw slot 70 then generally overlies the lower saw slot 16 of the turntable, and also overlies the swivel axis of the turntable 14. The Upper saw table 10 may have the usual accessories of a table saw, including an adjustable side guide 72 controlled by a handle 74. Also, the upper saw table 10 carries control buttons 76 which are used to control the saw motor when the saw is being used in table saw mode. - Source: Internet
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